This job description has been translated automatically. Please note that automatic translation does not provide 100% accuracy, so there may be minor translation errors in the text.

Preface to job description

0.1. The document comes into force from the moment of its approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. Document approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. Periodic verification of this document is carried out at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Machinist of mills of the 3rd category" belongs to the category "Workers".

1.2. Qualification requirements - complete general secondary education and vocational education without requirements for work experience or complete general secondary education and vocational training at work. Advanced training and work experience in the profession of a mill operator of the 2nd category - at least 1 year.

1.3. Knows and applies:
- technological process of dry and wet grinding;
- device, purpose of equipment and instrumentation;
- physiochemical properties products that are processed;
- Sampling rules.

1.4. The mill operator of the 3rd category is appointed to the position and dismissed from the position by order of the organization (enterprise / institution).

1.5. The mill driver of the 3rd category reports directly to _ _ _ _ _ _ _ _ _ _ .

1.6. The mill operator of the 3rd category directs the work of _ _ _ _ _ _ _ _ _ _ .

1.7. The driver of mills of the 3rd category during his absence is replaced by a person appointed in the prescribed manner, who acquires the appropriate rights and is responsible for the proper performance of the duties assigned to him.

2. Description of work, tasks and job responsibilities

2.1. Conducts the process of dry or wet grinding of chemicals and mineral raw materials, semi-finished products, products on mill units various systems: hammer, ball, ring, disk, roller pendulum, roller, rod, tubular or colloidal with crushing, separation, separation, mixing or grinding process in special mills of explosive and combustible products, pesticides, ultramarine, ceramic dyes, colloid-graphite preparations under the guidance of a highly qualified mill machinist.

2.2. Controls the operation of grinding units and headsets, loading of materials, the degree and quality of grinding, the load of motors.

2.3. It starts and stops the units, makes a charge (mixture) according to a given recipe.

2.4. Determines, prevents the causes of deviations from the norms of the technological regime and eliminates them.

2.5. Identifies and eliminates equipment malfunctions.

2.6. Marks and keeps records of the finished product.

2.7. Accepts equipment from repair.

2.8. If necessary, it weighs and seals the ground product.

2.9. Knows, understands and applies the current regulatory documents relating to its activities.

2.10. Knows and complies with the requirements of normative acts on labor protection and environment, complies with the norms, methods and techniques for the safe performance of work.

3. Rights

3.1. The mill operator of the 3rd category has the right to take action to prevent and eliminate the occurrence of any violations or inconsistencies.

3.2. The driver of mills of the 3rd category has the right to receive all social guarantees provided for by law.

3.3. The mill operator of the 3rd category has the right to demand assistance in the performance of his official duties and exercise of rights.

3.4. The mill operator of the 3rd category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision necessary equipment and inventory.

3.5. The mill operator of the 3rd category has the right to get acquainted with the draft documents relating to his activities.

3.6. The mill operator of the 3rd category has the right to request and receive documents, materials and information necessary for the performance of his duties and orders of the management.

3.7. The mill operator of the 3rd category has the right to improve his professional qualifications.

3.8. The mill operator of the 3rd category has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.

3.9. The mill operator of the 3rd category has the right to get acquainted with the documents defining the rights and obligations of the position held, the criteria for assessing the quality of the performance of official duties.

4. Responsibility

4.1. The driver of the mills of the 3rd category is responsible for non-fulfillment or untimely fulfillment of the tasks assigned to this job description obligations and (or) non-use of the granted rights.

4.2. The mill operator of the 3rd category is responsible for non-compliance with the rules of internal labor regulations, labor protection, safety, industrial sanitation and fire protection.

4.3. The mill operator of the 3rd category is responsible for disclosing information about the organization (enterprise / institution) that is a trade secret.

4.4. The mill operator of the 3rd category is responsible for non-fulfillment or improper fulfillment of the requirements of internal normative documents organizations (enterprises/institutions) and legal orders of management.

4.5. The driver of mills of the 3rd category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.

4.6. The mill driver of the 3rd category is responsible for causing material damage to the organization (enterprise / institution) within the limits established by the current administrative, criminal and civil legislation.

4.7. The mill operator of the 3rd category is responsible for the misuse of the granted official powers, as well as their use for personal purposes.

Added to site:

1. General requirements for labor protection

General labor protection requirements are set out in the Instructions "".

2. Labor protection requirements before starting work

2.1. Inspect, tidy up and put on overalls and safety shoes. Remove hair under the headdress. Put on a helmet.

2.2. In accordance with the norms for issuing overalls, safety shoes and other personal protective equipment, a coal mill operator is issued:

The employer is obliged to replace or repair overalls, footwear and other personal protective equipment that has become unusable before the expiration of the established wear period for reasons beyond the control of the employee.

2.3. Before starting work, the coal mill operator must check:

correspondence of entries in the shift acceptance and delivery log technical condition equipment and workplace;

serviceability of fasteners for armored lining, hatches, loading and unloading bottoms;

serviceability of explosive valves and a fire chamber;

the correct operation of the aspiration system and the tightness of the equipment;

absence of deposits of coal dust;

availability and serviceability of personal protective equipment (respirator, goggles, gloves, etc.), availability and completeness of the first aid kit;

illumination of the workplace, primarily starting devices, drives, fences, tensioners, ladders, walkways, etc. Malfunctions in the lighting network are eliminated by an electrician;

the presence and serviceability of protective and enclosing devices on all open gears, shafts, couplings, etc. It is prohibited to work with removed, faulty, poorly fixed protective and enclosing devices;

the serviceability of the existing signaling means, instrumentation;

cleanliness and uncluttered foreign objects of the workplace, aisles, platforms;

visually - serviceability of grounding of engines and starting equipment;

the presence of cleaning materials and lubricants. The stock should not exceed the daily requirement, they must be stored in metal boxes with tight-fitting lids;

presence at the workplace of a table of signals and prohibitory safety signs "Do not turn on - people are working!", instructions on fire safety and labor protection measures, equipment operation instructions, alarm instructions, technological map.

2.4. All problems and violations detected during the shift acceptance should be reflected in the shift log and reported to the foreman.

2.5. If the time for accepting a shift coincided with the moment of an accident or an unacceptable deviation in the operating mode of the unit, the shift must be accepted only with the permission of the foreman, shift supervisor or shop manager.

3. Labor protection requirements during work

3.1. Carry out drying and grinding of coal in accordance with technological map, to prevent the accumulation of coal dust, exceeding the established temperature limits of the dust-gas-air mixture at the exit from the furnace and from the mill.

3.2. Starting and stopping the mill must be carried out in accordance with the operating instructions for the equipment.

3.3. Ignition of the furnace and start-up of the mill after repair or a long stop should be carried out with the permission of the head of the workshop, and after a short stop - with the permission of the foreman or shift supervisor.

3.4. Before lighting the firebox and starting the coal mill, check:

lack of people in the chambers of the furnace, mill, on equipment and in hazardous areas;

the presence and serviceability of the installation and fixing of protective devices. All moving parts of the equipment, as well as live parts dangerous in terms of voltage, must be fenced;

installation and reliability of fastening of manhole covers of a coal mill;

the presence of a free container in the reservoir, where the ground pulverized coal should be supplied;

tightness of closing hatches and doors of the firebox, flue and mill;

the presence and serviceability of the ignition-ignition device, safety valves and fire fighting equipment;

the amount of oil in the crankcase of the mill gearbox (according to the index). Oil should be added in gloves, from a container specially designed for this purpose. Accidentally spilled oil must be immediately covered with sand or sawdust, then removed with a scraper;

serviceability of connection of grounding conductors;

absence of combustion centers of coal dust or raw coal.

3.5. Any malfunctions found during the inspection of the equipment should be reported to the foreman or shift supervisor and be guided by his instructions.

3.6. The mill should be started after a warning signal has been given and a response signal has been received from the maintenance sites of the equipment associated with the operation of the mill, indicating the possibility of starting.

3.7. Ignition of the furnace and start-up of the mill should be carried out in accordance with the instruction manual for the equipment.

3.8. The state of the furnace lining should be monitored through goggles with a light filter.

3.9. To avoid burns, open the shutters and hatches in gloves, standing to the side of the hole.

3.10. Remove slag and ash only during normal operation of the furnace. It is forbidden to remove slag and ash during the start-up and stop of the mill.

3.11. It is forbidden to use open fire or electric heaters in the premises of coal mills, except for specially designated places.

3.12. The start-up of the equipment after a stop made as a result of an explosion (pop) in the system with the opening of the safety valve should be carried out after the complete elimination of the causes of the explosion, sources of combustion and restoration of the valves.

3.13. If combustion centers are found in the raw coal bunker, it is necessary: ​​to fill the center with sprayed water; speed up the production of coal from the bunker.

3.14. When smoldering coal powder is detected in the bunker:

increase the powder supply to the hopper by raising the powder level to the maximum, and continue to consume the powder into the furnace;

exclude any possibility of air entering the bunker.

3.15. If the above measures did not eliminate the smoldering of the powder, supply carbon dioxide or steam to the bunker.

3.16. When servicing a working furnace and coal mill, it is prohibited:

stand during the initial fuel supply against inspection hatches;

open the doors and hatches of the furnaces during unstable operation of the nozzles;

use flammable substances for ignition;

leave open the inspection hatches of the furnace during the operation of the mill;

allow uneven supply of material to the mill;

repair and adjust operating equipment;

go beyond the hull fences;

touch the moving parts of the equipment with hands or any objects;

lubricate machine components that are not equipped with devices for remote lubrication during their operation;

open inspection hatches for heating bearings;

be in the danger zone during the unloading of grinding media from the mill;

be under a load being moved by an overhead crane.

3.17. Inspection, cleaning and repair of the furnace, mill and accessory equipment should be carried out only when the main switching devices with manual control (knife switches, automatic devices, etc.) are turned off and posters posted on them "Do not turn on - people are working!".

3.18. Stop the furnace, coal mill and auxiliary equipment and give a warning sound signal when:

the threat of an accident or an accident;

stopping the supply of fuel or material to the mill and furnace;

violation of tightness of fuel pipelines;

turning off the workshop lighting (all operating equipment stops);

detection of equipment malfunctions, the operation of which is prohibited by the instruction manual.

3.19. In other cases, a stop can be made only with the permission of the foreman or shift supervisor. At the same time, before performing any work inside a coal mill or furnace, which are carried out according to a work permit, it is necessary to turn off the main switching devices with manual control (knife switches, automatic machines, etc.) and hang posters on them "Do not turn on - people work! ".

3.20. Work inside or on top of the mill furnace should be carried out only with a work permit by a team of at least two people and after the following activities have been carried out:

develop material;

cool the mill and the furnace to an air temperature in it not higher than 40 ° C;

make sure that the mill is inhibited from spontaneous rotation.

3.21. When working on the mill body, use a safety belt attached to a safety rope stretched over the mill along the body. Before using the safety belt, it is necessary to check the presence of a stamp or tag indicating the date of the strength test. It is forbidden to use a defective belt, as well as a belt with an expired test period.

3.22. Lifting the hatch cover and lowering it to the floor should be done with the help of lifting machines, after making sure that the hatch cover is not jammed and released from the fasteners.

3.23. When descending into the mill, you should use a serviceable ladder with special hooks at the top. The lower ends of the ladder must have shoes made of rubber or other non-slip material.

3.24. When inspecting a furnace, mill, bunkers, separators, dust-collecting installations, pipelines for lighting, portable electric lamps with a voltage of no higher than 12 V should be used. Before use, check the presence and serviceability of the protective grid, cord and insulating rubber tube.

4. Labor protection requirements in emergency situations

4.1. The furnace, coal mill and auxiliary equipment must be stopped in case of a threat of an accident or an accident, inform the foreman, shift supervisor or shop manager about this and take measures to eliminate the accident or provide first aid to the victim.

4.2. In the event of a fire, it is necessary to stop the equipment, completely de-energize it, call the fire brigade, inform the foreman or head of the workshop, and take measures to extinguish the fire using the available means.

5. Labor protection requirements at the end of work

5.1. Before the end of the shift, make a wet cleaning of the workplace. It is forbidden to wipe railings, work platforms, stairs with rags moistened with fuels and lubricants, as well as to clean with compressed air.

5.2. Hand tool and inventory put in order, put in the designated place. The tool or inventory damaged during the shift must be repaired independently or handed over for repair to the shift foreman.

5.3. Put the used cleaning material in the designated place.

5.4. Familiarize the shifter with all the problems that occurred during the operation of the equipment during the shift, make an appropriate entry in the shift acceptance and delivery log, report to the foreman or shop manager.

5.5. If the shifter does not appear, report to the foreman or shift supervisor and follow his instructions in the future.

5.6. After the end of the shift, check the condition of overalls, safety shoes and other personal protective equipment. Cleaning of overalls with flammable solvents is prohibited. Place overalls, safety shoes and personal protective equipment in the closet. Take a shower.

Unified Tariff and Qualification Directory of Works and Professions of Workers (ETKS), 2019
Part No. 2 of issue No. 40 ETKS
The issue is approved by the Decree of the Ministry of Labor of the Russian Federation of May 17, 2001 N 41

Coal and cement mill operator

§ 122. Engineer of coal and cement mills of the 3rd category

Job Description. Conducting the process of grinding coal in coal mills with a capacity of up to 16 t / h, clinker in cement mills with a total capacity of up to 75 t / h under the guidance of a more highly qualified machinist. Monitoring the operation of feeders, dispensers, draft and classifying devices. Regulation of temperature and speed of the drying agent in accordance with the given mode and grade of coal. Control of temperature of coal and coal dust in bunkers, transport mechanisms and mills. Participation in additional loading and reloading of mills. Equipment sealing control. Participation in the regulation of mill supply and compliance with technological requirements for the quality of cement. Ensuring uninterrupted operation, good condition of serviced equipment. Temperature control of bearings, operation of oil stations, lubrication and water cooling systems. Monitoring the condition of the hull, armored lining and sealing devices of mills. Participation in additional loading and reloading of mills with grinding media. Prevention and elimination of malfunctions in the operation of serviced equipment.

Must know: device and principle of operation of the serviced equipment; factors affecting the quality of grinding, the operation of coal mills, grinding units; technical conditions and mode of operation of units for drying, crushing and grinding coal; schedule of additional loading and reloading of mills with grinding media; purpose and principle of operation of instrumentation, automatic control devices, alarm and blocking systems; quality characteristics of clinker and additives; basic techniques and methods for laboratory determination of cement quality; lubrication charts for serviced equipment; grades and properties of lubricants; ways to identify and eliminate malfunctions in the operation of mechanisms; state standards for cement.

§ 123. Engineer of coal and cement mills of the 4th category

Job Description. Conducting the process of grinding coal in coal mills with a total capacity of up to 16 t/h, clinker in cement mills with a total capacity of up to 75 t/h, as well as in mills with a total capacity of more than 16 t/h and more than 75 t/h, respectively, under the guidance of a higher engineer qualifications. Quality control of incoming coal. Regulation of mill supply with coal, clinker and additives. Compliance with established requirements for the quality of cement grinding. Ensuring the temperature and speed of the gas flow. Ensuring optimal performance of mills, specific energy consumption and grinding media. Compliance with the schedule of additional loading and reloading of mills with grinding media. Maintaining established technical documentation. Supervising the operation and maintenance of mills and accessories.

Must know: device, principle of operation and technical characteristics of the serviced equipment; grinding mode regulation methods; specifications for drying, crushing and grinding coal of various grades, requirements for fuel charge; gas flow diagram; factors affecting the operation and productivity of mills; ways to intensify the clinker grinding process; properties and quality characteristics of clinker and additives; requirements for the preparation of the charge; the essence of the dust collection process; air purification standards.

When servicing coal mills with a total capacity of over 16 t / h, cement mills over 75 t / h - 5th category.

Job description - raw mill operator at Belcement CJSC

Workplace - an area equipped with technical means where one or a group of workers perform a production operation or work. Organization of the workplace - equipping with means and objects of labor placed in a certain order.

To assess the technical level of jobs in the practice of NOT, the following indicators are used:

1. For workplaces with equipment: the performance of the equipment used; compliance of the equipment with the requirements applicable to product quality; use of technological features of the equipment; progressiveness of the applied technological process; technological equipment of the workplace.

2. For workplaces without equipment: justification for the use of manual labor; the technical level and quality of the tool used; provision of the performer with an instrument

3. For workplaces without equipment: justification for the use of manual labor; availability of the performer with a tool (completeness, technical condition, availability of the necessary reserve).

4. Organizational level of the workplace: rational planning; organizational equipment; the number and complexity of permanently assigned work, shifts, etc.

5. Working conditions and safety measures: compliance with sanitary and hygienic conditions regulatory requirements; the use of heavy physical labor; the presence of monotonous work; ensuring labor safety; provision of overalls and footwear in accordance with established standards.

Each workplace evaluated as follows:

* the workplace fully complies with the standard level;

* the workplace does not correspond to the level, but can be brought to the standard level;

ѕ the workplace does not meet and cannot be brought up to the normative level.

The operator of raw mills at CJSC "Beltsement" has the following duties:

Conducting the process of grinding raw materials under the guidance of a more highly qualified machinist in raw mills with a total capacity of up to 100 t / h - when working on solid raw materials and dry grinding; up to 200 t/h - when working on soft raw materials; up to 300 t / h - when working at the mills "Hydrofol" and "Aerofol".

Participation in the regulation of mill feeding and compliance with technological requirements for the quality of raw meal or sludge.

Ensuring the uninterrupted operation of feeders, batchers, transporting and classifying devices, mill heating.

Monitoring the condition of the housing, armored lining and sealing devices of mills, lubrication and cooling systems for bearings.

Participation in additional loading and reloading of mills.

Prevention and elimination of malfunctions in the operation of raw mills and associated equipment.

Also, the machinist of raw mills must know: the principle of operation and arrangement of grinding units and auxiliary equipment; factors affecting the operation of grinding units; basic properties and quality characteristics of raw meal and sludge components; grinding media sorting techniques; purpose and principle of operation of control and measuring devices, means of signaling, automation and blocking; ways to identify and eliminate malfunctions in the operation of mechanisms; lubrication maps, types and grades of lubricants.

To successfully fulfill his duties, a raw mill operator must have high professional training, a high level of responsibility, and the ability to work alone.

The positions of machinists of raw mills are completed by disciplined, executive servicemen after training in their specialty.

To master a specialty, primary vocational education and training in a training military unit are required.

During the period of service, the machinist of raw mills can improve his class qualification to the 1st class and can be appointed to the position of commander of the engineering and technical department.

Observation sheet

Individual photo of working time

CJSC "Beltsement" Full name - Tipichenko V.S.

Raw material shop Profession - machinist of raw mills

Rank - 5

Work experience - 4 years

	Name elements		duration,
	Start of shift
	briefing
	Start of work: inspection of shallow
	Recording indicators KPI in the magazine
	Process monitoring
	Slurry control
	Bypasses the mills and monitors the operation of the bearings
	Talking to the head of the department
	Monitors the loading of mills
	Contacting the corrector
	Monitors slurry loading
	Monitoring the operation of the automatic control system
	Process monitoring
	Slurry control
	Logging of instrument readings
	Follows the process
	Bypasses the mills, monitors the operation of the bearings
	Contacting the corrector
	Inspection of the mills" No. 1, No. 2; No. 3
	Renting a shift
	End of work

Table 2.1.

Summary of same-name labor time costs

		Naim. labor cost element. time
		1. Inspection of the mills "No. 1, No. 2; No. 3
2. Hands over a shift
		1. Control over the operation of the automatic control system
2. Observation of the process
3. Noise control
4. Call the spotter
5. Bypasses the mills and monitors the operation of the bearings
6. Monitors the loading of mills
7. Keeps track of slurry loading
		1. Logging KPIs
T/B instruction
	Loss time	1. End of work
2. Conversation with the head of the shop
		1. Break

tp.zn=15 min.

trel = 8.4% of the operational time

trel = 2.4% of the operational time

TCM=480 min.

Nfact =32 products Nplan =35 products

1. Calculate the operational time according to the standard:

tOP \u003d (TSM-tpz) / k

k=1+(aobs+arel)/100=1+(9.3/100)=1.03

tOP=480-15/1.093=425 min.

tex =0.05*425=22 min.

Tob=0.043*425=18 min.

Let's make time balances based on the data:

Table 2.2.

Actual and project balance of working hours

Let's calculate the indicators characterizing the use of working time:

1. Coefficient of use of working time:

2. The coefficient of loss of working time depending on the working

3. The coefficient of loss of working time, independent of the working

4. Coefficient of possible compaction of working time

Let us find a possible increase in labor productivity due to the elimination of all losses.

Calculate the rate of production

Let's calculate the time limit

Having considered all the results obtained, we can conclude what are the reasons for non-compliance with the norms and methods for their elimination.

The crane operator spent a lot of time on breaks associated with a violation of discipline, and when revising his work balance and compiling a standard, this unused time was taken into account in operational time. As a result, the enterprise will improve time standards for more efficient work.

Shortcomings in the organization and maintenance of workplaces have been identified in the quality of receiving cargo and servicing the machine, but they are not significant and can be easily eliminated.

Instruction
on labor protection for the assistant machinist of a cement mill,
closed loop

1. GENERAL REQUIREMENTS FOR LABOR PROTECTION

General labor protection requirements are set out in the instruction "General labor protection requirements for workers involved in the production of cement and waste disposal" .

2. HEALTH REQUIREMENTS BEFORE STARTING WORK

2.1. Inspect, tidy up and put on overalls and safety shoes. Remove hair under the headdress. Put on a helmet.

2.2. In accordance with the norms for issuing overalls, safety shoes and other personal protective equipment, an assistant to the cement mill driver is issued:

Name of personal protective equipment	Issuance rate
Cotton dustproof suit	14 months
Combined mittens	3 months
Anti-dust respirator	before wear
Boots leather	12 months
Anti-noise helmet	24 months
Goggles	before wear

The employer is obliged to replace or repair overalls, footwear and other personal protective equipment that has become unusable before the expiration of the established wear period for reasons beyond the control of the employee.

2.3. Before starting work, the closed loop cement mill assistant must check:

Correspondence of entries in the log of acceptance and delivery of the shift to the technical condition of the equipment and the workplace;

External inspection - the condition of the equipment;

Availability and serviceability of personal protective equipment (respirator, goggles, gloves, etc.), availability and completeness of a first aid kit;

Illumination of working platforms, drives, gratings, scraper conveyors, fans, starters, drives, fences, tensioners, ladders, walkways, etc. Malfunctions in the lighting network are eliminated by an electrician;

Availability and serviceability of hand tools and inventory;

Presence and serviceability of protective and enclosing devices on all open gears, shafts, couplings, etc. It is prohibited to work with removed, faulty, poorly fixed protective and enclosing devices;

Serviceability of the available means of signaling, instrumentation;

Cleanliness and uncluttered foreign objects of the workplace, aisles, platforms;

Availability of cleaning materials and lubricants. Their stock should not exceed the daily requirement, they must be stored in metal boxes with tight-fitting lids;

Visually - serviceability of grounding of engines and starting equipment;

The presence at the workplace of a table of signals and prohibition safety signs "Do not turn on - people are working!", instructions for operating the equipment, instructions on fire safety and labor protection measures, as well as instructions for signaling for an assistant cement mill operator in a closed cycle.

2.4. All problems and violations detected during the shift acceptance should be reflected in the shift log and reported to the foreman.

2.5. If the time for accepting a shift coincided with the moment of an accident or an unacceptable deviation in the operating mode of the unit, it is necessary to accept a shift only with the permission of the foreman, shift supervisor or shop foreman.

3. HEALTH REQUIREMENTS DURING WORK

3.1. Before starting the separator, it is necessary to make sure that the vehicles and auxiliary mechanisms (air slides, conveyors, flashers, etc.) are in good condition for transporting the finished product and grains from under the separator.

3.2. During the shift, it is necessary to monitor the readings of instrumentation, the operation of separators and auxiliary equipment. If violations are found, inform the cement mill operator and follow his instructions.

3.3. Malfunctions of auxiliary mechanisms can lead to material blockage of the separator and the entire transport system and permanently disable the grinding unit.

3.4. Separator mechanisms must be interlocked with the grinding unit, loading and unloading devices. The locking system should exclude breakages on interlocked mechanisms.

3.5. Separator air ducts, vehicles and other mechanisms of the grinding unit must ensure that the separated material is not released into the workshop room.

3.6. When servicing separators, it is prohibited:

Work with open doors of the separator;

Throw garbage into the separator when cleaning the premises or during repair work;

Open inspection hatches;

Stuff and tighten seals;

During the cleaning of platforms, stairs, it is forbidden to throw down garbage, any objects;

Work without personal protective equipment;

touch with hands, clothes or any other objects to the moving parts of the equipment;

Remove protective and enclosing devices;

Lean on and sit on fences, railings, casings;

Regulate any mechanisms (separators, fans, airslides, elevators, etc.);

Use for lighting a torch or a portable lamp with a voltage above 12 V.

3.7. Wipe up spilled oils immediately. Cover the place filled with oil with sand or sawdust, and then remove it with a scraper and a broom.

3.8. Repair or cleaning work inside the separator must be carried out according to the work permit.

3.9. Before repairing or cleaning, you must:

Develop material;

Disconnect the electric motor of the fan and the separator from the mains, put on the starting devices prohibitory safety signs "Do not turn on - people are working!".

3.10. Follow the warning signs of danger, observe personal safety measures.

3.11. The equipment must be stopped when:

Threat of an accident or accident;

Faulty sound and light alarm system;

Switching off the lighting of the workshop;

The threat of blockage of the separator;

Identification of equipment malfunctions, the operation of which is prohibited by the rules of technical operation.

4. REQUIREMENTS FOR LABOR PROTECTION IN EMERGENCY SITUATIONS

4.1. In the event of the circumstances specified in clause 3.11, it is necessary to stop work and inform the foreman or shop manager about this.

4.2. In the event of a fire, it is necessary to stop the equipment, completely de-energize the installation, call the fire brigade, inform the foreman or head of the workshop, and take measures to extinguish the fire using the available means.

5. REQUIREMENTS FOR HEALTH AND SAFETY AFTER THE END OF WORK

5.1. Before the end of the shift, clean the workplace. It is forbidden to wipe railings, work platforms, stairs with rags moistened with fuels and lubricants, as well as to clean with compressed air.

5.2. Put hand tools and inventory in order, put them in the designated place. The tool or inventory damaged during the shift must be repaired independently or handed over to the shift foreman for repair.

5.3. Put the used cleaning material in the designated place.

5.4. Familiarize the shifter with all the problems that occurred during the operation of the equipment during the shift, make an appropriate entry in the shift acceptance and delivery log, report to the foreman or shop manager.

5.5. If the shifter does not appear, report to the foreman or shift supervisor and follow his instructions in the future.

5.6. After the end of the shift, check the condition of overalls, footwear and other personal protective equipment. Cleaning of overalls with flammable solvents is prohibited. Place overalls, footwear and protective equipment in a special cabinet. Take a shower.

The text of the document is verified by:
normative production edition
Development guidelines
labor protection instructions for employees,
employed in the production of cement and waste disposal:
Collection of instructions for labor protection
/ Ministry of Labor and social development RF. -
M.: Publishing house of NTs ENAS, 2005